Chemical milling is an alternative , cost effective process as compared to traditional process like mechanical stamping , wire erosion , thermal laser cutting . Chemical milling is often used for creating complex shapes, intricate designs, or fine details with help of soft tools which would be difficult or expensive to achieve with traditional machining methods where expensive hard tools are used .

Advantages of Chemical Milling

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Complex Shapes

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Uniform Milling/ Machining

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Tight Tolerance

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Precision

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Material Variety

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Without Change in Magnetic Property

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Cost-effective for Certain Applications

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Burr Free

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Stress Free

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Cost Effective because Hard Tools not used

Applications

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Aerospace

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Automotive

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Medical Devices

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Electronics

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Telecommunications

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Semiconductor Manufacturing

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Defense & Military

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Industrial Equipment

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Energy (Oil & Gas, Nuclear)

Our Product Offerings

Features Chemical Milling Traditional Processes or Stamping Laser Cutting
Precision
Provides superior precision with intricate details.
Less precise; limited detail capability.
High precision, but may struggle with very fine details.
Complexity
Capable of producing complex and fine designs.
Often limited to simpler, less detailed designs.
Effective for complex cuts but may have limitations in detail.
Tool
Soft tool maintaining consistent quality.
Hard Tool wear affects precision and detail over time.
No tool wear, but can induce thermal distortion.
Hole Size
Can achieve very fine hole sizes, as small as 60 microns.
Generally results in larger, less precise holes.
Struggles with achieving extremely fine holes.
Edge Quality
Delivers sharp, precise edges with uniformity.
Edges may be less sharp and uniform.
Sharp edges, but uniformity may vary.
Material Flexibility
Suitable for thin materials without thermal distortion.
Limited by material thickness and tool wear.
May cause thermal distortion in thin materials.