Encoder Discs

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Encoder Discs

Chemical Milled encoder discs are precision-engineered components used in rotary encoders, which are essential for accurate position sensing and motion control in various applications. Encoder discs are critical components in various systems requiring precise position and motion control.

Their choice of material and thickness is tailored to meet the specific needs of the application, balancing factors such as precision, durability, and environmental conditions.

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Encoder disc

Material We Use

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Stainless steel

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Copper

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Aluminium

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Nickel

Advantage of

Chemical Milled Encoder Discs

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High Precision

This Process allows for extremely precise and consistent features on the encoder disc, which is essential for accurate position sensing and control.
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Customization

The ability to customize the pattern, resolution, and other features of the encoder disc makes it suitable for a wide range of applications and specifications.
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Typical Thickness Range

Precision Chemical Milled process encoder discs are usually manufactured in thicknesses ranging from 0.1 mm to 1 mm The exact thickness depends on the specific design requirements and material used.
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Customization

Thicker discs can offer more structural support and durability, but they might also limit the minimum size of the encoded features. The thickness needs to be balanced with the resolution and robustness required for the application.

Applications of Encoder Discs

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Industrial Automation

Position Sensing: Encoder discs are used in rotary encoders to precisely measure the position, speed, and direction of rotating machinery components. This is critical for automation systems where precise control is required.
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Robotics

Motion Control: Used in robots to provide feedback on joint angles and positions, allowing for precise control of robotic arms and other moving parts.
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Automotive Systems

Vehicle Control: Employed in automotive systems for position sensing in components such as throttle control, transmission systems, and steering mechanisms.
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Consumer Electronics

Input Devices: Used in devices such as computer mice, game controllers, and other input devices to detect movement and position changes accurately.
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Medical Equipment

Precision Monitoring: Applied in medical devices for accurate movement and position sensing, such as in surgical robots and diagnostic equipment.
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CNC Machines

Tool Positioning: Employed in computer numerical control (CNC) machines for accurate tool positioning and movement control.